Integral PUR parts for special vehicles — fire trucks, tractors, ferries, military vehicles
We manufacture integral skin polyurethane foam components for cabins of construction machinery, tractors, fire trucks, passenger ferries, and military vehicles — from prototype to series production.
Who do we produce for?
We produce PUR parts for three main customer groups in the special vehicles.
For agricultural machinery manufacturers
Cabin components for tractors, combine harvesters, and loaders — armrests, handles, panel covers.
For emergency vehicle manufacturers
Oxygen cylinder holders, headrests, pipe covers, armrests, and cabin components for fire trucks, ambulances, and rescue vehicles.
For defense and marine sectors
Components for military vehicles and ferries — resistance to fuels, sea salt, and extreme conditions.
From a real need to a PUR solution
Every part begins with the end user's situation. We show how we turn real needs into product requirements and PUR solutions.
Problem:
Engine vibrations and rough terrain destroy cabin interior components, so the material must absorb vibrations and be mechanically resistant.
PUR solution:
Flexible PUR core absorbs vibrations, hard skin protects against mechanical damage.
Problem:
Contact with fuel, hydraulic oils, and chemicals, so the material must be chemically resistant and not degrade.
PUR solution:
Integral PUR is resistant to fuels, oils, greases, and chemicals — it does not crack or degrade.
Problem:
Special vehicles are produced in small series of 50–200 pcs., so the supplier must fulfill small orders from prototypes to short series.
PUR solution:
We fulfill orders from single prototypes to series of several hundred pieces — resin or aluminum molds.
Typical PUR products special vehicles
We design and manufacture custom PUR parts for consumer goods, children's products, bathroom products and interior furnishings.
Cabin components for construction machinery
Armrests, handles, and covers for cabins of excavators, loaders, and cranes. Vibration resistance, oil resistance.
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Parts for tractors and agricultural machinery
Steering wheels, knobs, armrests for tractors. Resistance to fuel, greases, and field conditions.
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Components for fire trucks
Handles and covers in cabins. Resistance to extinguishing chemicals, secure grip in gloves.
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Ferry interior finishes
Armrests, handles, and seats. Resistance to marine moisture, salt, and UV.
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Military vehicle components
Handles, covers, and armrests. Vibration resistance, fuel resistance, durability in extreme conditions.
Ask about a similar partIntegral PUR vs traditional finishes
In household products, appearance matters, but so do durability, hygiene and user comfort. That's why it's worth seeing how integral PUR differs from more traditional solutions.
Integral PUR
- Vibration resistance — flexible core absorbs engine and terrain vibrations
- Resistance to fuels, hydraulic oils, and chemicals
- Production from prototype to small series (50-500 pcs.)
- Stability from -30°C to +80°C — extreme temperature range
- Warm touch and ergonomics even in low temperatures
Traditional solutions
- ✕Conventional materials crack and degrade from vibrations
- ✕Contact with fuel and oils destroys standard finishes
- ✕Large suppliers refuse to fulfill small series
- ✕Plastics harden and crack in low temperatures
- ✕Metal components are cold and unergonomic
Why does integral PUR work well in special vehicles?
Key properties of integral PUR and standards we meet in the special vehicles.
Vibration resistance
Flexible core absorbs engine vibrations and terrain unevenness — operator comfort.
Chemical resistance
Resistance to fuels, hydraulic oils, greases, and chemicals — crucial in special vehicles.
Small series
We fulfill orders from prototype to series of 500+ pcs. — ideal for niche manufacturers.
Extreme conditions
Range from -30°C to +80°C. Resistance to marine moisture, salt, UV, and field conditions.
Chemical resistance
Resistance tests to fuels, hydraulic oils, greases, and chemicals according to customer specifications.
Vibration resistance
Vibration and shock resistance tests typical for construction machinery and off-road vehicles.
How does collaboration work?
Have a sketch, idea or finished design? We'll help you go from concept to a finished PUR part tailored to your product and end user.
Analysis of operating conditions
Design considering specifics
Selection of material and insert
Prototype for testing
Production series
Analysis of operating conditions
We check the conditions in which the vehicle will operate — vibrations, temperature, chemicals.
Design considering specifics
We design a part tailored to the vehicle cabin and operator requirements.
Selection of material and insert
We select the PUR formulation and insert type for the operating conditions.
Prototype for testing
We make a prototype on a resin mold for testing in real conditions.
Production series
After prototype approval, we produce the series on an aluminum mold with full quality control.
Frequently asked questions
Answers to questions from manufacturers of household goods.
Yes — this is our specialty. From prototypes to series of several hundred pieces per year.
Do you need a part for a special vehicle?
Describe the application and operating conditions. We will propose a material and prepare a quote — even for a small series.