PUR elements for fitness equipment and outdoor gyms — saddles, grips, armrests, backrests and supports
We manufacture integral skin polyurethane details for strength machines, stationary bikes, training benches and fitness accessories: saddles, grips, armrests and supports. Elements adapted for indoor and outdoor gyms.
Who do we produce for?
We produce PUR parts for three main customer groups in the sport & fitness.
For cardio equipment manufacturers
Stationary bike saddles, grips and backrests for treadmills, ellipticals and spinning bikes.
For strength machine manufacturers
Armrests, backrests and grips for strength machines — durability in commercial gyms.
For outdoor gym manufacturers
Seats, backrests, grips, benches, pipe covers - elements providing comfort, resistant to external factors.
From a real need to a PUR solution
Every part begins with the end user's situation. We show how we turn real needs into product requirements and PUR solutions.
Problem:
Sweat, chalk and disinfection destroy saddles and grips in gyms, so the material must not absorb sweat and must be resistant to disinfectants.
PUR solution:
Closed integral skin polyurethane does not absorb sweat, is resistant to chalk and disinfection.
Problem:
Pull-up bar grips must provide a secure hold, so the surface must be anti-slip even with a sweaty hand.
PUR solution:
The surface of integral PUR is naturally anti-slip with the possibility of microtexture.
Problem:
Fitness equipment works 12–16 hours a day in commercial facilities, so elements must withstand >3 years of intensive use.
PUR solution:
DIN 53516 <80 mm³ abrasion tests confirm durability >3 years in commercial use.
Typical PUR products sport & fitness
We design and manufacture custom PUR parts for consumer goods, children's products, bathroom products and interior furnishings.
Stationary bike saddles
Ergonomic saddles for spinning and stationary bikes. Comfort for long workouts, sweat resistance.
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Armrests for strength machines
Armrests and backrests for strength machines. Ergonomics, durability, hygiene in commercial gyms.
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Handles and grips for pull-up bars
Grips with anti-slip surface. Resistance to sweat and chalk, comfort of long-term use.
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Backrests for training benches
Profiled PUR backrests. Integral skin does not absorb sweat, easy disinfection.
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Fitness equipment protectors
Protective covers for machines. Shock absorption, floor protection, noise reduction.
Ask about a similar partIntegral PUR vs traditional finishes
In household products, appearance matters, but so do durability, hygiene and user comfort. That's why it's worth seeing how integral PUR differs from more traditional solutions.
Integral PUR
- Closed integral skin — does not absorb sweat or moisture
- Anti-slip surface — secure hold even with sweaty hands
- Easy disinfection between users
- Durability >3 years with 12-16 h/day use
- Mass dyeing — brand color resistant to sweat and cleaning agents
Traditional solutions
- ✕EVA foam and rubber absorb sweat — unpleasant odor
- ✕Smooth plastics slip with wet hands
- ✕Porous materials difficult to disinfect in commercial facilities
- ✕Faster wear — replacement every 6-12 months
- ✕Varnish and prints wear off from sweat and chalk
Why does integral PUR work well in fitness equipment?
Key properties of integral PUR and standards we meet in the sport & fitness.
Hygiene
Closed integral skin does not absorb sweat. Easy disinfection between users.
Anti-slip
Natural grip of the PUR surface ensures a secure hold even with sweaty hands.
Durability
Resistance to intensive, daily use in commercial facilities — lifespan >3 years.
Branding
Mass dyeing in the manufacturer's brand colors — durable color resistant to sweat and disinfection.
Premium class in terms of durability
The use of polyurethane with increased abrasion resistance (<80mm3 according to DIN 53516 standard) ensures that the elements will perfectly stand the test of time. Ideal solution for places with intensive traffic and exploitation.
Sweat resistance
Closed integral skin — no moisture absorption, resistance to salt and organic acids.
How does collaboration work?
Have a sketch, idea or finished design? We'll help you go from concept to a finished PUR part tailored to your product and end user.
Analysis of ergonomic requirements
Mold design according to specification
Selection of hardness and structure
Production with tests
Delivery to the equipment manufacturer
Analysis of ergonomic requirements
We check how the element will be used — body position, contact time, loads.
Mold design according to specification
We design the mold taking into account the user's anatomy and mounting system.
Selection of hardness and structure
We select Shore A hardness and surface texture for the type of exercise.
Production with tests
We carry out a series with tests for abrasion, sweat and disinfection resistance.
Delivery to the equipment manufacturer
We deliver finished elements for assembly in fitness machines and accessories.
Frequently asked questions
Answers to questions from manufacturers of household goods.
Yes — closed integral skin does not absorb sweat. Easy disinfection between users.
Do you produce fitness equipment or sports accessories?
Send the element specification. We will propose a sweat-resistant material — ergonomic, durable and in your brand colors.